Results of a UK industrial tribological survey

Abstract

During the summer of 2012, the National Centre for Advanced Tribology at Southampton (nCATS) undertook a UK-wide industrial tribological survey in order to assess the explicit need for tribological testing within the UK. The survey was designed and implemented by a summer intern student, Mr Simon King, under the supervision of Drs John Walker and Terry Harvey and supported by the director of nCATS, Professor Robert Wood. The survey built upon on two previous tribological surveys conducted through the National Physical Laboratory (NPL) during the 1990’s. The aim was to capture a snapshot of the current use of tribological testing within UK industry and its perceived reliability in terms of the test data generated. The survey also invited participants to speculate about how UK tribology could improve its approach to testing. The survey was distributed through the nCATS industrial contact list, which comprises of over 400 contacts from a broad spectrum of commercial industries. The Institute of Physics (IOP) tribology group also assisted by distributing the survey to its membership list. A total of 60 responses were received for the survey, out of which 39 had fully completed the questionnaire. Participants came from a broad spread of industrial backgrounds, with the energy sector having the highest representation. Only 40% of respondents were dedicated tribologists/surface engineers, again reflecting the multi-disciplinary nature of the field. It was found that the companies that had the highest annual turnover also appeared to expend the most on tribology. The majority of respondents indicated that as a percentage of turnover tribology accounted for less than 1%, however the lack of hard figures only for tribology make this a conservative estimate. The greatest concern in relation to tribology of those who responded was the cost; however the influence of legislation and product reliability were also driving factors. Abrasive wear was still considered the number one tribological wear mechanism, with sliding contacts ranking as the most common type of wear interface. Metallic and hard coated surfaces were the most commonly encountered type of material suffering from tribological wear phenomena. Laboratory scale testing was a significant part of introducing a new tribological component, however component specific testing was considered the most reliable form of testing a new component over standardised test geometries. Overall there appeared to be much potential for improving the reliability of tribological test data, with most respondents indicating that simply more testing was not the best perceived approach to improving tribological data but rather more reliable, representative tests with improved knowledge capture. Most companies possessed an internal database to assist them with tribological information; however, many also expressed a strong desire for the use of a commercial or national database, although the format this might take was less clear. Opinions appeared split as to whether there would be a collective willingness to contribute to a centralised database, presumably on the grounds on the sensitivity of data.

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ORCID for R.J.K. Wood: orcid.org/0000-0003-0681-9239

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