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Enhancing the performance of common electrode materials by means of atmospheric plasma spray coatings

Enhancing the performance of common electrode materials by means of atmospheric plasma spray coatings
Enhancing the performance of common electrode materials by means of atmospheric plasma spray coatings
Atmospheric plasma spraying is used here to obtain titanium sub-oxide coatings on the following electrode substrates: a 316 stainless steel sheet, an aluminium alloy 2024 sheet, a carbon–polymer composite and nickel foam. It is necessary to increase the roughness of the substrate to aid the adhesion of the coating to the smooth electrodes; this is especially critical for the fragile carbon–polymer composite. High-energy conditions increase the strain caused by the mismatch between coefficients of thermal expansion when coating the thin steel and aluminium sheets, and degraded the carbon–polymer composite and nickel foam. Therefore, it is necessary to adjust the spraying parameters to lower-energy conditions in order to achieve well-bonded and homogeneous coatings on all four substrates and avoid the presence of cracks in their cross-section area. The suitability of the coated materials as battery electrodes was studied.
titanium sub-oxide, atmospheric plasma spray, electrodes, coatings
2352-152X
127-133
Robotti, M
8f1522db-9a23-4318-bcc2-a1a266db1210
Dosta, S
f8d8cd0a-e91e-4b17-9347-48c1e1ce69c4
Gardon, M
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Cano, I.G.
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Guilemany, J.M.
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Kourasi, Maria
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Mellor, Brian
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Wills, Richard
60b7c98f-eced-4b11-aad9-fd2484e26c2c
Robotti, M
8f1522db-9a23-4318-bcc2-a1a266db1210
Dosta, S
f8d8cd0a-e91e-4b17-9347-48c1e1ce69c4
Gardon, M
7c5f306b-96fe-429f-9ee1-bae694380c9e
Cano, I.G.
c581abe4-075a-4286-88a3-3a22a90aa318
Guilemany, J.M.
61efea12-3da8-4ef1-b025-2187455b58c0
Kourasi, Maria
5456d6db-2d4d-4762-a5b9-b20cb02b4e64
Mellor, Brian
2b13b80f-880b-49ac-82fe-827a15dde2fe
Wills, Richard
60b7c98f-eced-4b11-aad9-fd2484e26c2c

Robotti, M, Dosta, S, Gardon, M, Cano, I.G., Guilemany, J.M., Kourasi, Maria, Mellor, Brian and Wills, Richard (2016) Enhancing the performance of common electrode materials by means of atmospheric plasma spray coatings. Journal of Energy Storage, 5, 127-133. (doi:10.1016/j.est.2015.12.001).

Record type: Article

Abstract

Atmospheric plasma spraying is used here to obtain titanium sub-oxide coatings on the following electrode substrates: a 316 stainless steel sheet, an aluminium alloy 2024 sheet, a carbon–polymer composite and nickel foam. It is necessary to increase the roughness of the substrate to aid the adhesion of the coating to the smooth electrodes; this is especially critical for the fragile carbon–polymer composite. High-energy conditions increase the strain caused by the mismatch between coefficients of thermal expansion when coating the thin steel and aluminium sheets, and degraded the carbon–polymer composite and nickel foam. Therefore, it is necessary to adjust the spraying parameters to lower-energy conditions in order to achieve well-bonded and homogeneous coatings on all four substrates and avoid the presence of cracks in their cross-section area. The suitability of the coated materials as battery electrodes was studied.

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Enhanced performance of common electrode materials by means of Atmospheric Plasma Spray coatings
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Accepted/In Press date: 6 December 2015
e-pub ahead of print date: 21 December 2015
Published date: 1 February 2016
Keywords: titanium sub-oxide, atmospheric plasma spray, electrodes, coatings

Identifiers

Local EPrints ID: 412417
URI: http://eprints.soton.ac.uk/id/eprint/412417
ISSN: 2352-152X
PURE UUID: 027fe67c-eda5-4d77-aec7-624a8bd9f74f
ORCID for Richard Wills: ORCID iD orcid.org/0000-0002-4805-7589

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Date deposited: 17 Jul 2017 13:41
Last modified: 16 Mar 2024 03:34

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Contributors

Author: M Robotti
Author: S Dosta
Author: M Gardon
Author: I.G. Cano
Author: J.M. Guilemany
Author: Maria Kourasi
Author: Brian Mellor
Author: Richard Wills ORCID iD

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