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Development of cohesive zone models for the prediction of damage and failure of glass/steel adhesive joints

Development of cohesive zone models for the prediction of damage and failure of glass/steel adhesive joints
Development of cohesive zone models for the prediction of damage and failure of glass/steel adhesive joints

The use of mild steel/tempered glass adhesive joints has increased rapidly over recent years. Cohesive zone modelling (CZM) is used extensively for the numerical analysis and failure prediction of adhesive joints. The bonding to the glass surface is generally weaker than the bonding to metal substrates, and therefore the development of cohesive laws by testing on different substrates generally leads to overoptimistic and non-conservative predictions. However, the interface characterisation using standardised methods for glass/steel joints is complicated due to the relatively low strength of the glass substrate leading to premature failure. This paper presents modifications proposed for the Double Cantilever Beam (DCB) and End Notched Flexure (ENF) tests bonded with dissimilar glass/steel adherends used to extract traction-separation laws in fracture modes I and II. For this relatively small coupon size, an in-house glass heat strengthening process was developed. The cohesive laws were validated by comparing the numerical predictions for two different adhesives with experimental test data for double lap shear joints subjected to four different load cases.

Glass, Fracture toughness, Finite element stress analysis, cohesive zone model, double cantilever beam, single leg bending
0143-7496
1-10
Katsivalis, Ioannis
d5162f7b-334f-4955-863a-75dba6f48d9b
Thomsen, Ole
f3e60b22-a09f-4d58-90da-d58e37d68047
Feih, Stefanie
993c164c-b69f-40ce-b80f-d976a9989175
Achintha, Mithila
8163c322-de6d-4791-bc31-ba054cc0e07d
Katsivalis, Ioannis
d5162f7b-334f-4955-863a-75dba6f48d9b
Thomsen, Ole
f3e60b22-a09f-4d58-90da-d58e37d68047
Feih, Stefanie
993c164c-b69f-40ce-b80f-d976a9989175
Achintha, Mithila
8163c322-de6d-4791-bc31-ba054cc0e07d

Katsivalis, Ioannis, Thomsen, Ole, Feih, Stefanie and Achintha, Mithila (2020) Development of cohesive zone models for the prediction of damage and failure of glass/steel adhesive joints. International Journal of Adhesion and Adhesives, 97, 1-10, [102479]. (doi:10.1016/j.ijadhadh.2019.102479).

Record type: Article

Abstract

The use of mild steel/tempered glass adhesive joints has increased rapidly over recent years. Cohesive zone modelling (CZM) is used extensively for the numerical analysis and failure prediction of adhesive joints. The bonding to the glass surface is generally weaker than the bonding to metal substrates, and therefore the development of cohesive laws by testing on different substrates generally leads to overoptimistic and non-conservative predictions. However, the interface characterisation using standardised methods for glass/steel joints is complicated due to the relatively low strength of the glass substrate leading to premature failure. This paper presents modifications proposed for the Double Cantilever Beam (DCB) and End Notched Flexure (ENF) tests bonded with dissimilar glass/steel adherends used to extract traction-separation laws in fracture modes I and II. For this relatively small coupon size, an in-house glass heat strengthening process was developed. The cohesive laws were validated by comparing the numerical predictions for two different adhesives with experimental test data for double lap shear joints subjected to four different load cases.

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Katsivalis Manuscript AB19 45 R1 Clean - Accepted Manuscript
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More information

Accepted/In Press date: 8 August 2019
e-pub ahead of print date: 4 November 2019
Published date: March 2020
Additional Information: Funding Information: The principal author gratefully acknowledges the funding from the Agency for Science, Technology and Research (A*STAR), Singapore , and the University of Southampton, UK , that has enabled the conduction of the research reported. Publisher Copyright: © 2019 Elsevier Ltd
Keywords: Glass, Fracture toughness, Finite element stress analysis, cohesive zone model, double cantilever beam, single leg bending

Identifiers

Local EPrints ID: 435677
URI: http://eprints.soton.ac.uk/id/eprint/435677
ISSN: 0143-7496
PURE UUID: d3dc8ccd-6529-4c72-b4a0-3f86cdff338b
ORCID for Mithila Achintha: ORCID iD orcid.org/0000-0002-1732-3514

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Date deposited: 18 Nov 2019 17:30
Last modified: 17 Mar 2024 05:01

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Contributors

Author: Ioannis Katsivalis
Author: Ole Thomsen
Author: Stefanie Feih
Author: Mithila Achintha ORCID iD

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