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A novel topology optimization approach for flow power loss minimization across fin arrays

A novel topology optimization approach for flow power loss minimization across fin arrays
A novel topology optimization approach for flow power loss minimization across fin arrays
Fin arrays are widely utilized in many engineering applications, such as heat exchangers and micro-post reactors, for higher level of fluid–solid contacts. However, high fluid pressure loss is reportedly the major drawback of fin arrays and a challenge for pumping supply, particularly at micro-scales. Previous studies also indicate that fin shapes, spacing and alignment play an important role on the overall pressure losses. Therefore, we present a numerical tool to minimize pressure losses, considering the geometrical aspects related to fin arrays. In this regard, a density-based topology optimization approach is developed based on the pseudo-spectral scheme and Brinkman penalization in 2D periodic domains. Discrete sensitives are derived analytically and computed at relatively low cost using a factorization technique. We study different test cases to demonstrate the flexibility, robustness and accuracy of the present tool. In-line and staggered arrays are considered at various Reynolds numbers and fluid–solid volume fractions. The optimal topologies interestingly indicate a pressure loss reduction of nearly 53.6% compared to circular fins. In passive optimization test examples, the added solid parts reduced pressure loss of a circular fin ( 9% ) by eliminating the flow separation and filling the wake region
1996-1073
Ghasemi, Ali
42590592-6b84-45ed-9335-24926de6927f
Elham, A.
676043c6-547a-4081-8521-1567885ad41a
Ghasemi, Ali
42590592-6b84-45ed-9335-24926de6927f
Elham, A.
676043c6-547a-4081-8521-1567885ad41a

Ghasemi, Ali and Elham, A. (2020) A novel topology optimization approach for flow power loss minimization across fin arrays. Energies, 13 (8), [1987]. (doi:10.3390/en13081987).

Record type: Article

Abstract

Fin arrays are widely utilized in many engineering applications, such as heat exchangers and micro-post reactors, for higher level of fluid–solid contacts. However, high fluid pressure loss is reportedly the major drawback of fin arrays and a challenge for pumping supply, particularly at micro-scales. Previous studies also indicate that fin shapes, spacing and alignment play an important role on the overall pressure losses. Therefore, we present a numerical tool to minimize pressure losses, considering the geometrical aspects related to fin arrays. In this regard, a density-based topology optimization approach is developed based on the pseudo-spectral scheme and Brinkman penalization in 2D periodic domains. Discrete sensitives are derived analytically and computed at relatively low cost using a factorization technique. We study different test cases to demonstrate the flexibility, robustness and accuracy of the present tool. In-line and staggered arrays are considered at various Reynolds numbers and fluid–solid volume fractions. The optimal topologies interestingly indicate a pressure loss reduction of nearly 53.6% compared to circular fins. In passive optimization test examples, the added solid parts reduced pressure loss of a circular fin ( 9% ) by eliminating the flow separation and filling the wake region

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More information

Accepted/In Press date: 9 April 2020
Published date: 17 April 2020
Additional Information: This article belongs to the Special Issue Hydrokinetic Energy Conversion: Technology, Research, and Outlook

Identifiers

Local EPrints ID: 470418
URI: http://eprints.soton.ac.uk/id/eprint/470418
ISSN: 1996-1073
PURE UUID: 61efbd56-e449-4ef8-8685-f818541b3363

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Date deposited: 10 Oct 2022 16:55
Last modified: 16 Mar 2024 21:27

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Contributors

Author: Ali Ghasemi
Author: A. Elham

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