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Particle-Based Porous Materials for the Rapid and Spontaneous Diffusion of Liquid Metals

Particle-Based Porous Materials for the Rapid and Spontaneous Diffusion of Liquid Metals
Particle-Based Porous Materials for the Rapid and Spontaneous Diffusion of Liquid Metals

Gallium-based room-temperature liquid metals have enormous potential for realizing various applications in electronic devices, heat flow management, and soft actuators. Filling narrow spaces with a liquid metal is of great importance in rapid prototyping and circuit printing. However, it is relatively difficult to stretch or spread liquid metals into desired patterns because of their large surface tension. Here, we propose a method to fabricate a particle-based porous material which can enable the rapid and spontaneous diffusion of liquid metals within the material under a capillary force. Remarkably, such a method can allow liquid metal to diffuse along complex structures and even overcome the effect of gravity despite their large densities. We further demonstrate that the developed method can be utilized for prototyping complex three-dimensional (3D) structures via direct casting and connecting individual parts or by 3D printing. As such, we believe that the presented technique holds great promise for the development of additive manufacturing, rapid prototyping, and soft electronics using liquid metals.

capillary force, diffusion, liquid metal, porous materials, rapid prototyping
1944-8244
11163-11170
Shu, Jian
10c82f94-8f99-4785-b33f-fa20484344fd
Lu, Yangming
d35260f4-37ae-412e-983e-e02c6ef32e79
Wang, Erlong
32321047-3d3d-47d7-b2db-94fa55fcb85a
Li, Xiangpeng
73f32905-ad7c-4ce3-93a4-78237b98f4fb
Tang, Shi Yang
1d0f15c6-2a3e-4bad-a3d8-fc267db93ed4
Zhao, Sizepeng
3d043702-8326-4c19-b707-f6102b0d2aa1
Zhou, Xiangbo
fad0d425-1021-4ce3-8dbd-cf88a03a8a7c
Sun, Lining
e4660e06-1315-4059-985f-2cb1e50c5fc8
Li, Weihua
e2555036-0e48-425a-afeb-db6ffba5238e
Zhang, Shiwu
da008f91-71fa-42fb-879e-68b91429e1d6
Shu, Jian
10c82f94-8f99-4785-b33f-fa20484344fd
Lu, Yangming
d35260f4-37ae-412e-983e-e02c6ef32e79
Wang, Erlong
32321047-3d3d-47d7-b2db-94fa55fcb85a
Li, Xiangpeng
73f32905-ad7c-4ce3-93a4-78237b98f4fb
Tang, Shi Yang
1d0f15c6-2a3e-4bad-a3d8-fc267db93ed4
Zhao, Sizepeng
3d043702-8326-4c19-b707-f6102b0d2aa1
Zhou, Xiangbo
fad0d425-1021-4ce3-8dbd-cf88a03a8a7c
Sun, Lining
e4660e06-1315-4059-985f-2cb1e50c5fc8
Li, Weihua
e2555036-0e48-425a-afeb-db6ffba5238e
Zhang, Shiwu
da008f91-71fa-42fb-879e-68b91429e1d6

Shu, Jian, Lu, Yangming, Wang, Erlong, Li, Xiangpeng, Tang, Shi Yang, Zhao, Sizepeng, Zhou, Xiangbo, Sun, Lining, Li, Weihua and Zhang, Shiwu (2020) Particle-Based Porous Materials for the Rapid and Spontaneous Diffusion of Liquid Metals. ACS Applied Materials and Interfaces, 12 (9), 11163-11170. (doi:10.1021/acsami.9b20124).

Record type: Article

Abstract

Gallium-based room-temperature liquid metals have enormous potential for realizing various applications in electronic devices, heat flow management, and soft actuators. Filling narrow spaces with a liquid metal is of great importance in rapid prototyping and circuit printing. However, it is relatively difficult to stretch or spread liquid metals into desired patterns because of their large surface tension. Here, we propose a method to fabricate a particle-based porous material which can enable the rapid and spontaneous diffusion of liquid metals within the material under a capillary force. Remarkably, such a method can allow liquid metal to diffuse along complex structures and even overcome the effect of gravity despite their large densities. We further demonstrate that the developed method can be utilized for prototyping complex three-dimensional (3D) structures via direct casting and connecting individual parts or by 3D printing. As such, we believe that the presented technique holds great promise for the development of additive manufacturing, rapid prototyping, and soft electronics using liquid metals.

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More information

Published date: 4 March 2020
Additional Information: Funding Information: We thank Hao Wu., Rongjie Li., Tao Fang, and Zhe Tao from USTC for helpful discussions and assistance in the preparation of experiments. This research has been partially supported by the National Natural Science Foundation of China (nos. 51828503, U1713206, and 61503270). S.-Y.T. is the recipient of the Vice-Chancellor’s Postdoctoral Research Fellowship funded by the University of Wollongong. X.L. is supported in part by a grant from the NSFC under grant no. 61873339, a grant from the China Postdoctoral Science Foundation under grant no. 2016M590497, a grant from the National Science Foundation of Jiangsu Province under grant no. BK20190096, and the State Key Laboratory of Applied Optics. Publisher Copyright: Copyright © 2020 American Chemical Society.
Keywords: capillary force, diffusion, liquid metal, porous materials, rapid prototyping

Identifiers

Local EPrints ID: 481726
URI: http://eprints.soton.ac.uk/id/eprint/481726
ISSN: 1944-8244
PURE UUID: a6857002-e0bb-4c34-b537-402b922e2e03
ORCID for Shi Yang Tang: ORCID iD orcid.org/0000-0002-3079-8880

Catalogue record

Date deposited: 06 Sep 2023 16:53
Last modified: 18 Mar 2024 04:13

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Contributors

Author: Jian Shu
Author: Yangming Lu
Author: Erlong Wang
Author: Xiangpeng Li
Author: Shi Yang Tang ORCID iD
Author: Sizepeng Zhao
Author: Xiangbo Zhou
Author: Lining Sun
Author: Weihua Li
Author: Shiwu Zhang

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