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Laser-directed energy deposition of a high performance additively manufactured (CoCrNi)94(TiAl)6 medium-entropy alloy with a novel core-shell structured strengthening phase

Laser-directed energy deposition of a high performance additively manufactured (CoCrNi)94(TiAl)6 medium-entropy alloy with a novel core-shell structured strengthening phase
Laser-directed energy deposition of a high performance additively manufactured (CoCrNi)94(TiAl)6 medium-entropy alloy with a novel core-shell structured strengthening phase
Additively manufactured (CoCrNi)94(TiAl)6 medium-entropy alloys (MEAs) were fabricated by laser-directed energy deposition. The strengthening induction mechanism in the additively manufactured (CoCrNi)94(TiAl)6 MEAs was investigated using electron backscatter diffraction and transmission electron microscopy. The results showed that the addition of TiAl powder led to increases of 29.6% and 43.5% in the ultimate tensile strength (UTS) and yield strength (YS), respectively, at 298 K, and a decrease of 17.1% in the elongation. For the samples tested at 77 k after the addition of the TiAl powder, the UTS and YS improved by 26.6% and 28.0%, respectively, and the elongation increased by 26.3%. The microstructural observation results indicated that the matrix grains changed from initial columnar grains with a uniform growth direction to fine dendrites. Numerous TiO clad Al2O3 strengthening nano-precipitates with a novel core–shell structure were found in the additively manufactured (CoCrNi)94(TiAl)6 MEAs, and both featured a face-centered cubic structure. No crystallographic orientation was observed between the nano-precipitates and the matrix. At 298 K, the dislocation line bypassed the nano-precipitates during the plastic deformation period and Lomer–Cottrell locks appeared near the nano-precipitates, thereby strengthening the additively manufactured (CoCrNi)94(TiAl)6 MEAs. At 77 K, plastic deformation resulted in the synergistic deformation of the nano-precipitates and matrix, the formation of a large number of dislocations, and a twinning induced plasticity effect, which further increased the strength and plasticity of the additively manufactured (CoCrNi)94(TiAl)6 MEAs.
additively manufactured (CoCrNi) 94 (TiAl) 94 (TiAl) 6 MEAs, laser-directed energy deposition, nano-precipitate, dislocation, orientation relationship
2214-8604
Bi, Xiaolin
6cc8c8fc-1df8-4a50-b1c5-27c7226d53fa
Li, Ruifeng
52d5e71b-5b46-4eb5-b563-5046b8936560
Yuan, Zijian
db6c5777-2585-47be-926e-c940b45924ed
Cheng, Jiangbo
3f410af2-afb2-4cae-8e5a-1fefa38c7dc5
Guan, Dikai
d20c4acc-342a-43fa-a204-7283f0cc33bf
Zhang, Peilei
ea598a24-7e21-41db-bca6-7806e4a3cd7c
Bi, Xiaolin
6cc8c8fc-1df8-4a50-b1c5-27c7226d53fa
Li, Ruifeng
52d5e71b-5b46-4eb5-b563-5046b8936560
Yuan, Zijian
db6c5777-2585-47be-926e-c940b45924ed
Cheng, Jiangbo
3f410af2-afb2-4cae-8e5a-1fefa38c7dc5
Guan, Dikai
d20c4acc-342a-43fa-a204-7283f0cc33bf
Zhang, Peilei
ea598a24-7e21-41db-bca6-7806e4a3cd7c

Bi, Xiaolin, Li, Ruifeng, Yuan, Zijian, Cheng, Jiangbo, Guan, Dikai and Zhang, Peilei (2024) Laser-directed energy deposition of a high performance additively manufactured (CoCrNi)94(TiAl)6 medium-entropy alloy with a novel core-shell structured strengthening phase. Additive Manufacturing, 80, [103971]. (doi:10.1016/j.addma.2024.103971).

Record type: Article

Abstract

Additively manufactured (CoCrNi)94(TiAl)6 medium-entropy alloys (MEAs) were fabricated by laser-directed energy deposition. The strengthening induction mechanism in the additively manufactured (CoCrNi)94(TiAl)6 MEAs was investigated using electron backscatter diffraction and transmission electron microscopy. The results showed that the addition of TiAl powder led to increases of 29.6% and 43.5% in the ultimate tensile strength (UTS) and yield strength (YS), respectively, at 298 K, and a decrease of 17.1% in the elongation. For the samples tested at 77 k after the addition of the TiAl powder, the UTS and YS improved by 26.6% and 28.0%, respectively, and the elongation increased by 26.3%. The microstructural observation results indicated that the matrix grains changed from initial columnar grains with a uniform growth direction to fine dendrites. Numerous TiO clad Al2O3 strengthening nano-precipitates with a novel core–shell structure were found in the additively manufactured (CoCrNi)94(TiAl)6 MEAs, and both featured a face-centered cubic structure. No crystallographic orientation was observed between the nano-precipitates and the matrix. At 298 K, the dislocation line bypassed the nano-precipitates during the plastic deformation period and Lomer–Cottrell locks appeared near the nano-precipitates, thereby strengthening the additively manufactured (CoCrNi)94(TiAl)6 MEAs. At 77 K, plastic deformation resulted in the synergistic deformation of the nano-precipitates and matrix, the formation of a large number of dislocations, and a twinning induced plasticity effect, which further increased the strength and plasticity of the additively manufactured (CoCrNi)94(TiAl)6 MEAs.

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Accepted/In Press date: 4 January 2024
e-pub ahead of print date: 7 January 2024
Published date: 12 January 2024
Keywords: additively manufactured (CoCrNi) 94 (TiAl) 94 (TiAl) 6 MEAs, laser-directed energy deposition, nano-precipitate, dislocation, orientation relationship

Identifiers

Local EPrints ID: 497893
URI: http://eprints.soton.ac.uk/id/eprint/497893
ISSN: 2214-8604
PURE UUID: 9ef6643d-3b4b-49f2-921b-50043ec0c4ef
ORCID for Dikai Guan: ORCID iD orcid.org/0000-0002-3953-2878

Catalogue record

Date deposited: 04 Feb 2025 17:37
Last modified: 05 Feb 2025 03:14

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Contributors

Author: Xiaolin Bi
Author: Ruifeng Li
Author: Zijian Yuan
Author: Jiangbo Cheng
Author: Dikai Guan ORCID iD
Author: Peilei Zhang

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