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Internal measurement of media sliding velocity in a stream finishing bowl

Internal measurement of media sliding velocity in a stream finishing bowl
Internal measurement of media sliding velocity in a stream finishing bowl
Recently, mass finishing processes have attracted renewed interests due to their feasibility on complex and rough additively manufactured components. In mass finishing, media sliding velocity (V) is a key parameter that directly influences material removal rate from a component. Experimental measurements of V are crucial in validating simulation models and improving fundamental process understanding. Thus far, measurement attempts have been conducted externally — with the image acquisition system located outside of the mass finishing bowl. In this work, a submersible media tracker is developed for internal V measurements within a stream finishing bowl. The velocity estimation results from two data post-processing methods are compared: (i) manual frame-by-frame tracking and (ii) particle image velocimetry (PIV). It is shown that with an appropriate evaluation frame rate, internal measurements could reliably estimate local media velocities at various locations within the stream finishing bowl. Media sliding velocities are most sensitive to changes in relative media approach angle in stream finishing. The velocity measurement results aid in fundamental process understanding and are useful in validating process simulation models.
0268-3768
4681-4691
Lifton, Joseph
9be501ec-2742-4ab6-8a5a-996c5b7c23ae
Lifton, Joseph
9be501ec-2742-4ab6-8a5a-996c5b7c23ae

Lifton, Joseph (2022) Internal measurement of media sliding velocity in a stream finishing bowl. The International Journey of Advanced Manufacturing Technology, 120, 4681-4691. (doi:10.1007/s00170-022-09053-y).

Record type: Article

Abstract

Recently, mass finishing processes have attracted renewed interests due to their feasibility on complex and rough additively manufactured components. In mass finishing, media sliding velocity (V) is a key parameter that directly influences material removal rate from a component. Experimental measurements of V are crucial in validating simulation models and improving fundamental process understanding. Thus far, measurement attempts have been conducted externally — with the image acquisition system located outside of the mass finishing bowl. In this work, a submersible media tracker is developed for internal V measurements within a stream finishing bowl. The velocity estimation results from two data post-processing methods are compared: (i) manual frame-by-frame tracking and (ii) particle image velocimetry (PIV). It is shown that with an appropriate evaluation frame rate, internal measurements could reliably estimate local media velocities at various locations within the stream finishing bowl. Media sliding velocities are most sensitive to changes in relative media approach angle in stream finishing. The velocity measurement results aid in fundamental process understanding and are useful in validating process simulation models.

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More information

Accepted/In Press date: 11 March 2022
e-pub ahead of print date: 18 March 2022
Published date: June 2022

Identifiers

Local EPrints ID: 498004
URI: http://eprints.soton.ac.uk/id/eprint/498004
ISSN: 0268-3768
PURE UUID: e7379c63-c659-4d12-82e5-8d0434bd562f
ORCID for Joseph Lifton: ORCID iD orcid.org/0000-0002-8716-1055

Catalogue record

Date deposited: 05 Feb 2025 18:18
Last modified: 06 Feb 2025 03:12

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Author: Joseph Lifton ORCID iD

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