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On the uncertainty of porosity measurements of additively manufactured metal parts

On the uncertainty of porosity measurements of additively manufactured metal parts
On the uncertainty of porosity measurements of additively manufactured metal parts
Equations and a methodology are presented for calculating the uncertainty of porosity measurements of additively manufactured (AM) metal samples. The bulk porosity of six metal AM samples are measured using Archimedes’ principle; the density of two metal powders are measured using a gas pycnometer. The AM sample geometries include a 10 × 10 × 10 mm (H × W × D) cube, a 10 × 10 mm (Ø × H) cylinder and a bracket with a complex freeform geometry. Each geometry is fabricated in both titanium and cobalt chrome. The AM fabrication settings are modified to print samples with bulk porosities of less than 2%. The expanded uncertainties of the porosity measurements are evaluated and found to range from ±0.14% to ±0.18% (with 95% confidence). The dominant uncertainty contributor is found to be the measurement repeatability. The equations presented in this work can be used by researchers and technicians to identify the key uncertainty contributors in their own porosity measurements.
0263-2241
Lifton, Joseph
9be501ec-2742-4ab6-8a5a-996c5b7c23ae
Lifton, Joseph
9be501ec-2742-4ab6-8a5a-996c5b7c23ae

Lifton, Joseph (2021) On the uncertainty of porosity measurements of additively manufactured metal parts. Measurement, 188, [110616]. (doi:10.1016/j.measurement.2021.110616).

Record type: Article

Abstract

Equations and a methodology are presented for calculating the uncertainty of porosity measurements of additively manufactured (AM) metal samples. The bulk porosity of six metal AM samples are measured using Archimedes’ principle; the density of two metal powders are measured using a gas pycnometer. The AM sample geometries include a 10 × 10 × 10 mm (H × W × D) cube, a 10 × 10 mm (Ø × H) cylinder and a bracket with a complex freeform geometry. Each geometry is fabricated in both titanium and cobalt chrome. The AM fabrication settings are modified to print samples with bulk porosities of less than 2%. The expanded uncertainties of the porosity measurements are evaluated and found to range from ±0.14% to ±0.18% (with 95% confidence). The dominant uncertainty contributor is found to be the measurement repeatability. The equations presented in this work can be used by researchers and technicians to identify the key uncertainty contributors in their own porosity measurements.

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Published date: 21 December 2021

Identifiers

Local EPrints ID: 498006
URI: http://eprints.soton.ac.uk/id/eprint/498006
ISSN: 0263-2241
PURE UUID: e32e0787-0563-498f-95a0-866972ff7d96
ORCID for Joseph Lifton: ORCID iD orcid.org/0000-0002-8716-1055

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Date deposited: 05 Feb 2025 18:18
Last modified: 06 Feb 2025 03:12

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Author: Joseph Lifton ORCID iD

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