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Lab-on-a-contact lens platforms fabricated by multi-axis femtosecond laser ablation

Lab-on-a-contact lens platforms fabricated by multi-axis femtosecond laser ablation
Lab-on-a-contact lens platforms fabricated by multi-axis femtosecond laser ablation

Contact lens sensing platforms have drawn interest in the last decade for the possibility of providing a sterile, fully integrated ocular screening technology. However, designing scalable and rapid contact lens processing methods while keeping a high resolution is still an unsolved challenge. In this article, femtosecond laser writing is employed as a rapid and precise procedure to engrave microfluidic networks into commercial contact lenses. Functional microfluidic components such as flow valves, resistors, multi-inlet geometries, and splitters are produced using a bespoke seven-axis femtosecond laser system, yielding a resolution of 80 µm. The ablation process and the tear flow within microfluidic structures is evaluated both experimentally and computationally using finite element modeling. Flow velocity drops of the 8.3%, 20.8%, and 29% were observed in valves with enlargements of the 100%, 200%, and 300%, respectively. Resistors yielded flow rate drops of 20.8%, 33%, and 50% in the small, medium, and large configurations, respectively. Two applications were introduced, namely a tear volume sensor and a tear uric acid sensor (sensitivity 16 mg L−1), which are both painless alternatives to current methods and provide reduced contamination risks of tear samples.

contact lenses, femtosecond laser ablation, lab-on-a-chip, microfluidics, wearable sensors
1613-6810
Moreddu, Rosalia
8a5d77bc-dac4-4966-baa3-be26c5eec1ef
Nasrollahi, Vahid
8155df6b-90dc-4807-a081-542d7e473f59
Kassanos, Panagiotis
a4f92572-eea7-4149-8fb1-453dd83cd058
Dimov, Stefan
762d7f20-e222-4c51-a13e-b9fa4d155386
Vigolo, Daniele
43c6b4f9-285b-47b9-8848-fa15eee7d698
Yetisen, Ali K.
73141f83-3104-470a-bbf5-a7b42d9420a1
Moreddu, Rosalia
8a5d77bc-dac4-4966-baa3-be26c5eec1ef
Nasrollahi, Vahid
8155df6b-90dc-4807-a081-542d7e473f59
Kassanos, Panagiotis
a4f92572-eea7-4149-8fb1-453dd83cd058
Dimov, Stefan
762d7f20-e222-4c51-a13e-b9fa4d155386
Vigolo, Daniele
43c6b4f9-285b-47b9-8848-fa15eee7d698
Yetisen, Ali K.
73141f83-3104-470a-bbf5-a7b42d9420a1

Moreddu, Rosalia, Nasrollahi, Vahid, Kassanos, Panagiotis, Dimov, Stefan, Vigolo, Daniele and Yetisen, Ali K. (2021) Lab-on-a-contact lens platforms fabricated by multi-axis femtosecond laser ablation. Small, 17 (38), [2102008]. (doi:10.1002/smll.202102008).

Record type: Article

Abstract

Contact lens sensing platforms have drawn interest in the last decade for the possibility of providing a sterile, fully integrated ocular screening technology. However, designing scalable and rapid contact lens processing methods while keeping a high resolution is still an unsolved challenge. In this article, femtosecond laser writing is employed as a rapid and precise procedure to engrave microfluidic networks into commercial contact lenses. Functional microfluidic components such as flow valves, resistors, multi-inlet geometries, and splitters are produced using a bespoke seven-axis femtosecond laser system, yielding a resolution of 80 µm. The ablation process and the tear flow within microfluidic structures is evaluated both experimentally and computationally using finite element modeling. Flow velocity drops of the 8.3%, 20.8%, and 29% were observed in valves with enlargements of the 100%, 200%, and 300%, respectively. Resistors yielded flow rate drops of 20.8%, 33%, and 50% in the small, medium, and large configurations, respectively. Two applications were introduced, namely a tear volume sensor and a tear uric acid sensor (sensitivity 16 mg L−1), which are both painless alternatives to current methods and provide reduced contamination risks of tear samples.

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More information

Published date: 23 September 2021
Additional Information: Publisher Copyright: © 2021 Wiley-VCH GmbH
Keywords: contact lenses, femtosecond laser ablation, lab-on-a-chip, microfluidics, wearable sensors

Identifiers

Local EPrints ID: 503369
URI: http://eprints.soton.ac.uk/id/eprint/503369
ISSN: 1613-6810
PURE UUID: 7e0ef36f-e6a1-4f63-82a0-3124d550d710
ORCID for Rosalia Moreddu: ORCID iD orcid.org/0000-0002-0332-1606

Catalogue record

Date deposited: 29 Jul 2025 17:04
Last modified: 30 Jul 2025 02:14

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Contributors

Author: Rosalia Moreddu ORCID iD
Author: Vahid Nasrollahi
Author: Panagiotis Kassanos
Author: Stefan Dimov
Author: Daniele Vigolo
Author: Ali K. Yetisen

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