Inter-laboratory characterisation of a low-power channel-less Hall-effect thruster: performance comparisons and lessons learnt

Abstract

A collaborative inter-laboratory study was conducted to characterise the performance of the novel 250 W External Discharge Plasma Thruster (XPT) with a channel-less Hall effect-type thruster designed to address lifetime limitations and lower-power efficiency challenges in conventional Hall effect thrusters. This study aimed to validate performance measurements across different facilities and thrust stands, investigating potential facility effects on thrust characterisation. Performance testing was conducted both at the University of Surrey using a torsional thrust balance and at the University of Southampton with a double inverted pendulum thrust stand, providing independent verification of the thrust and efficiency metrics. The comparison highlighted the importance of cross-facility testing with differing background pressures, calibration methods, and thrust balance types. These differences provide valuable insights, ensuring more robust and reliable low-power thruster characterisation. The XPT thruster demonstrated consistent performance across both the University of Surrey and University of Southampton facilities, with thrust levels ranging from 1.60 mN to 11.8 mN, specific impulses from 327 s to 1067 s, and anode efficiencies up to 11%. Higher anode voltages and mass fluxes at Southampton enabled extended operational envelopes, revealing performance plateaus at elevated powers, particularly for flow rates above 8 sccm. Cross-facility testing highlighted facility-dependent influences, with Southampton achieving a higher thrust and specific impulse at lower flow rates (5–6 sccm) due to increased anode currents, while discrepancies between test sites of up to 25% were observed at higher flow rates (8–10 sccm) and powers above 200 W. Characterisation identified an optimal operating range at 200 W of anode power with a mass flux below 8 sccm. This work underscores the importance of inter-laboratory validation in electric propulsion testing and provides insights into the best practices for assessing next-generation Hall effect-type thrusters.

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Identifiers

ORCID for Thomas F. Munro-O’Brien: orcid.org/0000-0002-8387-3143

ORCID for Mohamed Ahmed: orcid.org/0009-0005-6635-2791

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