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Mechanical vibration exposure study of drone transport of a monoclonal antibody (Nivolumab)

Mechanical vibration exposure study of drone transport of a monoclonal antibody (Nivolumab)
Mechanical vibration exposure study of drone transport of a monoclonal antibody (Nivolumab)
Therapeutic monoclonal antibodies essential for cancer treatments, are sensitive biomolecules requiring reconstitution in infusion bags, and administration within hours. While drone transportation presents a promising solution for reaching remote healthcare facilities, it introduces mechanical stresses that can compromise mAb stability, leading to protein unfolding
and aggregation. This study aimed to evaluate the stability of reconstituted Opdivo®(nivolumab) across vibrations modelling flight. Two different reciprocating shakers were used to simulate predominant frequencies of drone-induced vibrations in a controlled laboratory setting, employing analytical techniques (UV, DLS & SE-HPLC) to assess critical parameters and support the development of risk assessments for drone transportation. Nivolumab infusions
remained stable under simulated drone vibrations, with all quality attributes meeting acceptance criteria. Samples exposed to varying frequencies 8, 63, 125 Hz for 30 minutes; 63 Hz for 1, 2, 3 hours; a 43-minute drone flight, and prepared at different concentrations (0.48, 0.86, 1.24 mg/mL) showed no significant differences from controls. Two of the three samples subjected to 125 Hz vibration for 30 minutes exhibited a minor increase in monomer content (≤0.16%, p = 0.003) on Day 2, accompanied by a 3 nm reduction in particle size. However,
these changes remained within pharmaceutically acceptable limits and showed no evidence of functional compromise compared to controls. The particle size shift dissipated after 24 hours of storage, suggesting a reversible, vibration-induced dissociation of oligomeric species. Understanding, the impact of flight on product characteristics and stability is important. The results show that Opdivo® is not affected by the vibrations generated by the various stages of
drone flight This paper establishes a reproducible framework for evaluating monoclonal antibody stability under simulated transport conditions, contributing to the development of safer and more efficient delivery methods in cancer care.
Nivolumab, Monoclonal Antibody, Aseptic Preparations, Intravenous Infusions, Quality Assurance, Vibration, Uncrewed Aerial Vehicle
0378-5173
Zhu, W.
011a289f-9f22-4743-af1c-68d7d7074d16
Theobald, K.
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Tobyn, M.
d8efae6f-658a-4d9c-aa5e-0c47364e2582
Courtney, P.
e33b5155-8622-4158-be38-1c5595646520
Royall, P.G.
0c9ccd6d-5fa8-4faf-ad06-1a912282963c
Cherrett, T.
e5929951-e97c-4720-96a8-3e586f2d5f95
Waters, T.
348d22f5-dba1-4384-87ac-04fe5d603c2f
Zhu, W.
011a289f-9f22-4743-af1c-68d7d7074d16
Theobald, K.
2c1196be-b9f6-4c75-8552-5af1c12a6997
Tobyn, M.
d8efae6f-658a-4d9c-aa5e-0c47364e2582
Courtney, P.
e33b5155-8622-4158-be38-1c5595646520
Royall, P.G.
0c9ccd6d-5fa8-4faf-ad06-1a912282963c
Cherrett, T.
e5929951-e97c-4720-96a8-3e586f2d5f95
Waters, T.
348d22f5-dba1-4384-87ac-04fe5d603c2f

Zhu, W., Theobald, K., Tobyn, M., Courtney, P., Royall, P.G., Cherrett, T. and Waters, T. (2025) Mechanical vibration exposure study of drone transport of a monoclonal antibody (Nivolumab). International Journal of Pharmaceutics, 689, [126473]. (doi:10.1016/j.ijpharm.2025.126473).

Record type: Article

Abstract

Therapeutic monoclonal antibodies essential for cancer treatments, are sensitive biomolecules requiring reconstitution in infusion bags, and administration within hours. While drone transportation presents a promising solution for reaching remote healthcare facilities, it introduces mechanical stresses that can compromise mAb stability, leading to protein unfolding
and aggregation. This study aimed to evaluate the stability of reconstituted Opdivo®(nivolumab) across vibrations modelling flight. Two different reciprocating shakers were used to simulate predominant frequencies of drone-induced vibrations in a controlled laboratory setting, employing analytical techniques (UV, DLS & SE-HPLC) to assess critical parameters and support the development of risk assessments for drone transportation. Nivolumab infusions
remained stable under simulated drone vibrations, with all quality attributes meeting acceptance criteria. Samples exposed to varying frequencies 8, 63, 125 Hz for 30 minutes; 63 Hz for 1, 2, 3 hours; a 43-minute drone flight, and prepared at different concentrations (0.48, 0.86, 1.24 mg/mL) showed no significant differences from controls. Two of the three samples subjected to 125 Hz vibration for 30 minutes exhibited a minor increase in monomer content (≤0.16%, p = 0.003) on Day 2, accompanied by a 3 nm reduction in particle size. However,
these changes remained within pharmaceutically acceptable limits and showed no evidence of functional compromise compared to controls. The particle size shift dissipated after 24 hours of storage, suggesting a reversible, vibration-induced dissociation of oligomeric species. Understanding, the impact of flight on product characteristics and stability is important. The results show that Opdivo® is not affected by the vibrations generated by the various stages of
drone flight This paper establishes a reproducible framework for evaluating monoclonal antibody stability under simulated transport conditions, contributing to the development of safer and more efficient delivery methods in cancer care.

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Accepted/In Press date: 4 December 2025
e-pub ahead of print date: 7 December 2025
Published date: 23 December 2025
Keywords: Nivolumab, Monoclonal Antibody, Aseptic Preparations, Intravenous Infusions, Quality Assurance, Vibration, Uncrewed Aerial Vehicle

Identifiers

Local EPrints ID: 508249
URI: http://eprints.soton.ac.uk/id/eprint/508249
ISSN: 0378-5173
PURE UUID: 9a5e180d-15bc-4820-901a-03be3167270f
ORCID for K. Theobald: ORCID iD orcid.org/0000-0003-2158-5346
ORCID for T. Cherrett: ORCID iD orcid.org/0000-0003-0394-5459

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Date deposited: 15 Jan 2026 17:41
Last modified: 16 Jan 2026 03:02

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Contributors

Author: W. Zhu
Author: K. Theobald ORCID iD
Author: M. Tobyn
Author: P. Courtney
Author: P.G. Royall
Author: T. Cherrett ORCID iD
Author: T. Waters

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