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High resolution reverse-offset printed wearable laminated textile capacitive sensor for continuous monitoring of atopic dermatitis

High resolution reverse-offset printed wearable laminated textile capacitive sensor for continuous monitoring of atopic dermatitis
High resolution reverse-offset printed wearable laminated textile capacitive sensor for continuous monitoring of atopic dermatitis
Reverse-offset printing (ROP) enables microscale patterning on flexible substrates, making it ideal for fabricating interdigital capacitive (IDC) sensors for atopic dermatitis (AD) monitoring. AD, characterized by skin dryness and inflammation, demands precise hydration tracking. Tailoring IDC electrode gaps to 50 µm concentrates the electric field within the stratum corneum (SC), enhancing sensitivity beyond the capabilities of traditional screen printing. Finite element modelling and ROP were employed to assess the impact of electrode geometry and encapsulation thickness on sensor performance. Findings indicate that 50 µm electrodes with encapsulation layers under 10 µm maintain high sensitivity and consistent operation. A clinical case study demonstrated the 50 µm sensor’s ability to distinguish lesional from non-lesional skin. These results inform the optimization of encapsulation–performance balance and advance the design of wearable, high-resolution IDC sensors for continuous skin hydration monitoring in personalized dermatological care.
2397-4621
Dai, Huanghao
214c9368-7f1b-41c9-b3e9-5715d1ba21c5
Todorov, Alexandar R.
7d07e4a8-bbca-471f-b7fc-72a7835dcfe1
Yong, Sheng
688cbcf0-b32e-4b2b-9891-a0e0e1f59d71
Torah, Russel
7147b47b-db01-4124-95dc-90d6a9842688
Ardern-Jones, Michael
7ac43c24-94ab-4d19-ba69-afaa546bec90
Beeby, Steve
ba565001-2812-4300-89f1-fe5a437ecb0d
Dai, Huanghao
214c9368-7f1b-41c9-b3e9-5715d1ba21c5
Todorov, Alexandar R.
7d07e4a8-bbca-471f-b7fc-72a7835dcfe1
Yong, Sheng
688cbcf0-b32e-4b2b-9891-a0e0e1f59d71
Torah, Russel
7147b47b-db01-4124-95dc-90d6a9842688
Ardern-Jones, Michael
7ac43c24-94ab-4d19-ba69-afaa546bec90
Beeby, Steve
ba565001-2812-4300-89f1-fe5a437ecb0d

Dai, Huanghao, Todorov, Alexandar R., Yong, Sheng, Torah, Russel, Ardern-Jones, Michael and Beeby, Steve (2025) High resolution reverse-offset printed wearable laminated textile capacitive sensor for continuous monitoring of atopic dermatitis. npj Flexible Electronics, 9 (1), [78]. (doi:10.1038/s41528-025-00456-x).

Record type: Article

Abstract

Reverse-offset printing (ROP) enables microscale patterning on flexible substrates, making it ideal for fabricating interdigital capacitive (IDC) sensors for atopic dermatitis (AD) monitoring. AD, characterized by skin dryness and inflammation, demands precise hydration tracking. Tailoring IDC electrode gaps to 50 µm concentrates the electric field within the stratum corneum (SC), enhancing sensitivity beyond the capabilities of traditional screen printing. Finite element modelling and ROP were employed to assess the impact of electrode geometry and encapsulation thickness on sensor performance. Findings indicate that 50 µm electrodes with encapsulation layers under 10 µm maintain high sensitivity and consistent operation. A clinical case study demonstrated the 50 µm sensor’s ability to distinguish lesional from non-lesional skin. These results inform the optimization of encapsulation–performance balance and advance the design of wearable, high-resolution IDC sensors for continuous skin hydration monitoring in personalized dermatological care.

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s41528-025-00456-x - Version of Record
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Accepted/In Press date: 9 July 2025
Published date: 2 August 2025
Additional Information: Publisher Copyright: © The Author(s) 2025.

Identifiers

Local EPrints ID: 508781
URI: http://eprints.soton.ac.uk/id/eprint/508781
ISSN: 2397-4621
PURE UUID: b80e168d-486c-47c4-b0c3-22d45347e227
ORCID for Huanghao Dai: ORCID iD orcid.org/0000-0002-3340-3944
ORCID for Sheng Yong: ORCID iD orcid.org/0000-0002-8588-5981
ORCID for Russel Torah: ORCID iD orcid.org/0000-0002-5598-2860
ORCID for Michael Ardern-Jones: ORCID iD orcid.org/0000-0003-1466-2016
ORCID for Steve Beeby: ORCID iD orcid.org/0000-0002-0800-1759

Catalogue record

Date deposited: 03 Feb 2026 17:46
Last modified: 04 Feb 2026 02:52

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Contributors

Author: Huanghao Dai ORCID iD
Author: Alexandar R. Todorov
Author: Sheng Yong ORCID iD
Author: Russel Torah ORCID iD
Author: Steve Beeby ORCID iD

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