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The relationship between surface area and roughness of 3D printed highly structured anode surfaces for application in a Microbial Fuel Cell (MFC)

The relationship between surface area and roughness of 3D printed highly structured anode surfaces for application in a Microbial Fuel Cell (MFC)
The relationship between surface area and roughness of 3D printed highly structured anode surfaces for application in a Microbial Fuel Cell (MFC)
The anode surface area and surface roughness of a Microbial Fuel Cell (MFC) are key performance parameters, as they link to the power density and the voltage produced by the cell. In this study 3D printed carbon-based anodes with pyramid structures are investigated to determine the influence of texture and structure on surface area. The dimensions of the base area of the 3D printed pyramids are typically 2 x 2 mm with apex heights between 1.5 and 2.0 mm. The surfaces are measured using confocal scanning. The characterisation of these highly structured surfaces is dependent on the optical measurement systems ability to return valid data from a highly sloping surface. A methodology is developed for the measurement of the local surface roughness of the features. The 3D printed surfaces are shown to have a local pyramid side wall roughness (Sa) of 60 to 100 μm, which is shown to increase the surface area of the electrode.
McBride, John
d9429c29-9361-4747-9ba3-376297cb8770
Bull, Thomas
f3f00de4-1bfa-42c4-b957-dbd95a1a9aa2
Yang, Yan
129a849a-f4b6-489f-89e9-30a1c3138021
Chianrabutra, Chamaporn
ee432c22-952d-4c0e-b593-01fd201da05e
McBride, John
d9429c29-9361-4747-9ba3-376297cb8770
Bull, Thomas
f3f00de4-1bfa-42c4-b957-dbd95a1a9aa2
Yang, Yan
129a849a-f4b6-489f-89e9-30a1c3138021
Chianrabutra, Chamaporn
ee432c22-952d-4c0e-b593-01fd201da05e

McBride, John, Bull, Thomas, Yang, Yan and Chianrabutra, Chamaporn (2025) The relationship between surface area and roughness of 3D printed highly structured anode surfaces for application in a Microbial Fuel Cell (MFC). Metrology Letters, [ML008]. (In Press)

Record type: Article

Abstract

The anode surface area and surface roughness of a Microbial Fuel Cell (MFC) are key performance parameters, as they link to the power density and the voltage produced by the cell. In this study 3D printed carbon-based anodes with pyramid structures are investigated to determine the influence of texture and structure on surface area. The dimensions of the base area of the 3D printed pyramids are typically 2 x 2 mm with apex heights between 1.5 and 2.0 mm. The surfaces are measured using confocal scanning. The characterisation of these highly structured surfaces is dependent on the optical measurement systems ability to return valid data from a highly sloping surface. A methodology is developed for the measurement of the local surface roughness of the features. The 3D printed surfaces are shown to have a local pyramid side wall roughness (Sa) of 60 to 100 μm, which is shown to increase the surface area of the electrode.

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MFC-paper-2025-v-final-1 - Accepted Manuscript
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Accepted/In Press date: 10 July 2025

Identifiers

Local EPrints ID: 510627
URI: http://eprints.soton.ac.uk/id/eprint/510627
PURE UUID: 21e8860f-1951-4a6e-9353-50513184f211
ORCID for John McBride: ORCID iD orcid.org/0000-0002-3024-0326
ORCID for Thomas Bull: ORCID iD orcid.org/0000-0003-2777-0219

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Date deposited: 14 Apr 2026 16:46
Last modified: 15 Apr 2026 02:05

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Contributors

Author: John McBride ORCID iD
Author: Thomas Bull ORCID iD
Author: Yan Yang
Author: Chamaporn Chianrabutra

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