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Fatigue crack growth mechanisms in superalloys: an overview

Fatigue crack growth mechanisms in superalloys: an overview
Fatigue crack growth mechanisms in superalloys: an overview
Fatigue studies on disc and blade nickel based superalloys by the author and co-workers are reviewed. Crack initiation in single crystal turbine blade alloys is dominated by interdendritic porosity with oxidation processes affecting initiation position. Lifetime trends can be modelled using a multipart Paris type lifing approach. Orientation, loading state, temperature and environment determine stage I/II crack growth mechanisms and the resulting crack path and should be considered in lifing. Mechanistic insights on how complex stress states, subsurface failures and different temperatures/environments affect fatigue processes can thus improve turbine blade lifing, and direct alloy development programmes. In polycrystalline disc alloys cracks at high temperature may initiate at oxidised subsurface carbides or porosity. Grain size controls cycle and time dependent crack growth: the benefits of increased grain size in resisting grain boundary attack mechanisms predominate over those of gamma' distribution variation. Optimising grain boundary character and gamma' distribution should yield the best alloy design strategy for high temperature fatigue performance in turbine discs.
Single crystal, Fatigue, Ni based superalloys, Initiation, Grain size, Loading state, Environment, Fatigue crack growth rate
0267-0836
258-270
Reed, P.A.S.
8b79d87f-3288-4167-bcfc-c1de4b93ce17
Reed, P.A.S.
8b79d87f-3288-4167-bcfc-c1de4b93ce17

Reed, P.A.S. (2009) Fatigue crack growth mechanisms in superalloys: an overview. Materials Science and Technology, 25 (2), 258-270. (doi:10.1179/174328408X361463).

Record type: Article

Abstract

Fatigue studies on disc and blade nickel based superalloys by the author and co-workers are reviewed. Crack initiation in single crystal turbine blade alloys is dominated by interdendritic porosity with oxidation processes affecting initiation position. Lifetime trends can be modelled using a multipart Paris type lifing approach. Orientation, loading state, temperature and environment determine stage I/II crack growth mechanisms and the resulting crack path and should be considered in lifing. Mechanistic insights on how complex stress states, subsurface failures and different temperatures/environments affect fatigue processes can thus improve turbine blade lifing, and direct alloy development programmes. In polycrystalline disc alloys cracks at high temperature may initiate at oxidised subsurface carbides or porosity. Grain size controls cycle and time dependent crack growth: the benefits of increased grain size in resisting grain boundary attack mechanisms predominate over those of gamma' distribution variation. Optimising grain boundary character and gamma' distribution should yield the best alloy design strategy for high temperature fatigue performance in turbine discs.

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Published date: February 2009
Keywords: Single crystal, Fatigue, Ni based superalloys, Initiation, Grain size, Loading state, Environment, Fatigue crack growth rate
Organisations: Engineering Mats & Surface Engineerg Gp

Identifiers

Local EPrints ID: 65062
URI: http://eprints.soton.ac.uk/id/eprint/65062
ISSN: 0267-0836
PURE UUID: 3089dbfb-3242-4b2f-a5b0-f2da9a96082b
ORCID for P.A.S. Reed: ORCID iD orcid.org/0000-0002-2258-0347

Catalogue record

Date deposited: 29 Jan 2009
Last modified: 16 Mar 2024 02:44

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