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Multiphysics modelling in the electromagnetic levitation and melting of liquid metals

Multiphysics modelling in the electromagnetic levitation and melting of liquid metals
Multiphysics modelling in the electromagnetic levitation and melting of liquid metals
The aim of the article is to demonstrate the capability of the software COMSOL for predicting free surface motion, internal fluid flow and temperature in an electromagnetically levitated sample of liquid metal. Multiphysics solutions which demonstrate the usefulness of Comsol as a powerful MHD simulation tool have been generated to two industrial problems using the ALE moving mesh module in combination with the Navier Stokes, Maxwell and General heat transfer modules. The first problem, which has relevance to continuous casting of metal ingots, considers the transient free-surface motion of a semi-levitated volume of metal when its shape is confined by the field of a solenoid. The ability to establish the steady-state profile of the melt is an important factor in determining power requirements and thermal losses. This can then be fed into a 3D model (with static geometry) to include the effects of joule heating and the influence of the finger segments. The second problem is concerned with the thermo-physical property measurement of reactive molten materials using a novel technique reported in [9]. Comsol is used to predict the surface motion, centre of mass oscillations and temperature fluctuation in a metal droplet suspended in the AC field of a solenoid.
Induction heating, magnetohydrodynamics, levitation modelling, thermophysical property measurement, continuous casting, cold crucible
Roy, A. A.
023648ec-2915-4a04-abdf-38e200a5308a
Bojarevics, V.
f4e640b3-c909-4eaa-a988-44a2f5cb9b7a
Pericleous, K. A.
7745e9d8-e2ac-437e-b015-3db10383133e
Roy, A. A.
023648ec-2915-4a04-abdf-38e200a5308a
Bojarevics, V.
f4e640b3-c909-4eaa-a988-44a2f5cb9b7a
Pericleous, K. A.
7745e9d8-e2ac-437e-b015-3db10383133e

Roy, A. A., Bojarevics, V. and Pericleous, K. A. (2011) Multiphysics modelling in the electromagnetic levitation and melting of liquid metals. 2011 COMSOL Conference in Stuttgart, Stuttgart.

Record type: Conference or Workshop Item (Other)

Abstract

The aim of the article is to demonstrate the capability of the software COMSOL for predicting free surface motion, internal fluid flow and temperature in an electromagnetically levitated sample of liquid metal. Multiphysics solutions which demonstrate the usefulness of Comsol as a powerful MHD simulation tool have been generated to two industrial problems using the ALE moving mesh module in combination with the Navier Stokes, Maxwell and General heat transfer modules. The first problem, which has relevance to continuous casting of metal ingots, considers the transient free-surface motion of a semi-levitated volume of metal when its shape is confined by the field of a solenoid. The ability to establish the steady-state profile of the melt is an important factor in determining power requirements and thermal losses. This can then be fed into a 3D model (with static geometry) to include the effects of joule heating and the influence of the finger segments. The second problem is concerned with the thermo-physical property measurement of reactive molten materials using a novel technique reported in [9]. Comsol is used to predict the surface motion, centre of mass oscillations and temperature fluctuation in a metal droplet suspended in the AC field of a solenoid.

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More information

Published date: October 2011
Additional Information: AR gratefully acknowledges the kind support of Prof Jan Sykulski (Electrical Engineering) in renewing his research visitor status at the University of Southampton.
Venue - Dates: 2011 COMSOL Conference in Stuttgart, Stuttgart, 2011-10-01
Keywords: Induction heating, magnetohydrodynamics, levitation modelling, thermophysical property measurement, continuous casting, cold crucible
Organisations: EEE

Identifiers

Local EPrints ID: 273234
URI: http://eprints.soton.ac.uk/id/eprint/273234
PURE UUID: 70751b62-4a85-43bf-93d7-81a3368b45ca

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Date deposited: 26 Feb 2012 15:30
Last modified: 14 Mar 2024 10:22

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Contributors

Author: A. A. Roy
Author: V. Bojarevics
Author: K. A. Pericleous

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