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Integration of through-sapphire substrate machining with superconducting quantum processors

Integration of through-sapphire substrate machining with superconducting quantum processors
Integration of through-sapphire substrate machining with superconducting quantum processors
A sapphire machining process integrated with intermediate-scale quantum processors is demonstrated. The process allows through-substrate electrical connections, necessary for low-frequency mode-mitigation, as well as signal-routing, which are vital as quantum computers scale in qubit number, and thus dimension. High-coherence qubits are required to build fault-tolerant quantum computers and so material choices are an important consideration when developing a qubit technology platform. Sapphire, as a low-loss dielectric substrate, has shown to support high-coherence qubits. In addition, recent advances in material choices such as tantalum and titanium-nitride, both deposited on a sapphire substrate, have demonstrated qubit lifetimes exceeding 0.3 ms. However, the lack of any process equivalent of deep-silicon etching to create through-substrate-vias in sapphire, or to inductively shunt large dies, has limited sapphire to small-scale processors, or necessitates the use of chiplet architecture. Here, a sapphire machining process that is compatible with high-coherence qubits is presented. This technique immediately provides a means to scale quantum processing units (QPUs) with integrated mode-mitigation, and provides a route toward the development of through-sapphire-vias, both of which allow the advantages of sapphire to be leveraged as well as facilitating the use of sapphire-compatible materials for large-scale QPUs.

Josephson junctions, dielectric, machining, nanofabrication, qubits
1521-4095
Acharya, Narendra
427ad4a8-7504-450e-ac03-b3b8f23a39be
Armstrong, Robert
199db0c1-dfc4-4390-ac3f-276750348e0b
Balaji, Yashwanth
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Crawford, Kevin G.
9a56726b-dd43-400e-9c90-78928c85796f
Gates, James C.
b71e31a1-8caa-477e-8556-b64f6cae0dc2
Gow, Paul C.
193394b1-fe2d-41de-a9aa-6de7e5925b18
Kennedy, Oscar W.
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Devi Pothuraju, Renuka
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Shahbazi, Kowsar
f181f3c8-ab41-4e97-ba2a-9d2ef89a3784
Shelly, Connor D.
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Acharya, Narendra
427ad4a8-7504-450e-ac03-b3b8f23a39be
Armstrong, Robert
199db0c1-dfc4-4390-ac3f-276750348e0b
Balaji, Yashwanth
560299d1-be25-4c55-9613-d86c0e584732
Crawford, Kevin G.
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Gates, James C.
b71e31a1-8caa-477e-8556-b64f6cae0dc2
Gow, Paul C.
193394b1-fe2d-41de-a9aa-6de7e5925b18
Kennedy, Oscar W.
a7feee5c-60a1-4129-b35c-d564b4c5a9ce
Devi Pothuraju, Renuka
6079e0af-9eb9-4b24-83d9-fae1da2cae97
Shahbazi, Kowsar
f181f3c8-ab41-4e97-ba2a-9d2ef89a3784
Shelly, Connor D.
2418d3e8-0419-4a44-90f4-19be9de97737

Acharya, Narendra, Armstrong, Robert, Balaji, Yashwanth, Crawford, Kevin G., Gates, James C., Gow, Paul C., Kennedy, Oscar W., Devi Pothuraju, Renuka, Shahbazi, Kowsar and Shelly, Connor D. (2025) Integration of through-sapphire substrate machining with superconducting quantum processors. Advanced Materials, 37 (9), [2411780]. (doi:10.1002/adma.202411780).

Record type: Article

Abstract

A sapphire machining process integrated with intermediate-scale quantum processors is demonstrated. The process allows through-substrate electrical connections, necessary for low-frequency mode-mitigation, as well as signal-routing, which are vital as quantum computers scale in qubit number, and thus dimension. High-coherence qubits are required to build fault-tolerant quantum computers and so material choices are an important consideration when developing a qubit technology platform. Sapphire, as a low-loss dielectric substrate, has shown to support high-coherence qubits. In addition, recent advances in material choices such as tantalum and titanium-nitride, both deposited on a sapphire substrate, have demonstrated qubit lifetimes exceeding 0.3 ms. However, the lack of any process equivalent of deep-silicon etching to create through-substrate-vias in sapphire, or to inductively shunt large dies, has limited sapphire to small-scale processors, or necessitates the use of chiplet architecture. Here, a sapphire machining process that is compatible with high-coherence qubits is presented. This technique immediately provides a means to scale quantum processing units (QPUs) with integrated mode-mitigation, and provides a route toward the development of through-sapphire-vias, both of which allow the advantages of sapphire to be leveraged as well as facilitating the use of sapphire-compatible materials for large-scale QPUs.

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Advanced Materials - 2025 - Acharya - Integration of Through‐Sapphire Substrate Machining with Superconducting Quantum - Version of Record
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e-pub ahead of print date: 19 January 2025
Published date: 5 March 2025
Keywords: Josephson junctions, dielectric, machining, nanofabrication, qubits

Identifiers

Local EPrints ID: 502775
URI: http://eprints.soton.ac.uk/id/eprint/502775
ISSN: 1521-4095
PURE UUID: 4baa2c58-4f5a-4858-acba-65461b1b8816
ORCID for James C. Gates: ORCID iD orcid.org/0000-0001-8671-5987
ORCID for Paul C. Gow: ORCID iD orcid.org/0000-0002-3247-9082

Catalogue record

Date deposited: 08 Jul 2025 16:35
Last modified: 22 Aug 2025 02:06

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Contributors

Author: Narendra Acharya
Author: Robert Armstrong
Author: Yashwanth Balaji
Author: Kevin G. Crawford
Author: James C. Gates ORCID iD
Author: Paul C. Gow ORCID iD
Author: Oscar W. Kennedy
Author: Renuka Devi Pothuraju
Author: Kowsar Shahbazi
Author: Connor D. Shelly

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