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Novel hybrid prognostics of aircraft systems

Novel hybrid prognostics of aircraft systems
Novel hybrid prognostics of aircraft systems
Accurate forecasting of the remaining useful life (RUL) of aviation equipment is crucial for enhancing safety and reducing maintenance costs. This study presents a novel hybrid prognostic methodology that integrates physics-based and data-driven models to improve RUL estimations for critical aircraft components. The physics-based approach simulates long-term degradation patterns using fundamental principles such as mass conservation and Bernoulli’s equation, while the data-driven model employs a hyper tangent boosted neural network (HTBNN) to detect short-term anomalies and deviations in real-time sensor data. The integration of various models enhances accuracy, adaptability, and reliability in prognostics. The proposed methodology is assessed using NASA’s N-CMAPSS dataset for gas turbines and a fuel system test rig, demonstrating a 15% improvement in prediction accuracy and a 20% reduction in uncertainty compared to traditional methods. These findings highlight the potential for widespread application of this hybrid methodology in predictive maintenance and prognostic and health management (PHM) of aircraft systems.
aircraft systems, data-driven models, hybrid prognostics, hyper tangent boosted neural network (HTBNN), physics-based models, predictive maintenance, remaining useful life
2079-9292
Fu, Shuai
1fb91822-cc37-48e2-8364-a50e14f0a20f
Avdelidis, Nicolas P.
a3de63a8-48ff-4664-b6fa-8650721f39bb
Plastropoulos, Angelos
1ff6ef30-347a-4079-a978-8207cfd293cf
Fu, Shuai
1fb91822-cc37-48e2-8364-a50e14f0a20f
Avdelidis, Nicolas P.
a3de63a8-48ff-4664-b6fa-8650721f39bb
Plastropoulos, Angelos
1ff6ef30-347a-4079-a978-8207cfd293cf

Fu, Shuai, Avdelidis, Nicolas P. and Plastropoulos, Angelos (2025) Novel hybrid prognostics of aircraft systems. Electronics, 14 (11), [2193]. (doi:10.3390/electronics14112193).

Record type: Article

Abstract

Accurate forecasting of the remaining useful life (RUL) of aviation equipment is crucial for enhancing safety and reducing maintenance costs. This study presents a novel hybrid prognostic methodology that integrates physics-based and data-driven models to improve RUL estimations for critical aircraft components. The physics-based approach simulates long-term degradation patterns using fundamental principles such as mass conservation and Bernoulli’s equation, while the data-driven model employs a hyper tangent boosted neural network (HTBNN) to detect short-term anomalies and deviations in real-time sensor data. The integration of various models enhances accuracy, adaptability, and reliability in prognostics. The proposed methodology is assessed using NASA’s N-CMAPSS dataset for gas turbines and a fuel system test rig, demonstrating a 15% improvement in prediction accuracy and a 20% reduction in uncertainty compared to traditional methods. These findings highlight the potential for widespread application of this hybrid methodology in predictive maintenance and prognostic and health management (PHM) of aircraft systems.

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Electronics Journal Paper Published May 2025 - Version of Record
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Accepted/In Press date: 23 May 2025
Published date: 28 May 2025
Keywords: aircraft systems, data-driven models, hybrid prognostics, hyper tangent boosted neural network (HTBNN), physics-based models, predictive maintenance, remaining useful life

Identifiers

Local EPrints ID: 503407
URI: http://eprints.soton.ac.uk/id/eprint/503407
ISSN: 2079-9292
PURE UUID: 6b5a5541-a45d-489f-86f9-3a81b15be87f
ORCID for Nicolas P. Avdelidis: ORCID iD orcid.org/0000-0003-1314-0603

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Date deposited: 30 Jul 2025 16:55
Last modified: 31 Jul 2025 02:09

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Contributors

Author: Shuai Fu
Author: Nicolas P. Avdelidis ORCID iD
Author: Angelos Plastropoulos

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