Machine learning in gel-based additive manufacturing: from material design to process optimization
Machine learning in gel-based additive manufacturing: from material design to process optimization
Machine learning is reshaping gel-based additive manufacturing by enabling accelerated material design and predictive process optimization. This review provides a comprehensive overview of recent progress in applying machine learning across gel formulation development, printability prediction, and real-time process control. The integration of algorithms such as neural networks, random forests, and support vector machines allows accurate modeling of gel properties, including rheology, elasticity, swelling, and viscoelasticity, from compositional and processing data. Advances in data-driven formulation and closed-loop robotics are moving gel printing from trial and error toward autonomous and efficient material discovery. Despite these advances, challenges remain regarding data sparsity, model robustness, and integration with commercial printing systems. The review results highlight the value of open-source datasets, standardized protocols, and robust validation practices to ensure reproducibility and reliability in both research and clinical environments. Looking ahead, combining multimodal sensing, generative design, and automated experimentation will further accelerate discoveries and enable new possibilities in tissue engineering, biomedical devices, soft robotics, and sustainable materials manufacturing.
gels additive manufacturing, machine learning, material design, process optimization
Zhang, Zhizhou
11ee73d9-e771-482e-b973-d7e829731d4e
Wang, Yaxin
f0534a49-2f84-406d-87cf-7179b86f4467
Wang, Weiguang
0cc699c0-e7b3-49d0-8c84-1e9d63f747d8
28 July 2025
Zhang, Zhizhou
11ee73d9-e771-482e-b973-d7e829731d4e
Wang, Yaxin
f0534a49-2f84-406d-87cf-7179b86f4467
Wang, Weiguang
0cc699c0-e7b3-49d0-8c84-1e9d63f747d8
Zhang, Zhizhou, Wang, Yaxin and Wang, Weiguang
(2025)
Machine learning in gel-based additive manufacturing: from material design to process optimization.
Gels, 11 (8).
(doi:10.3390/gels11080582).
Abstract
Machine learning is reshaping gel-based additive manufacturing by enabling accelerated material design and predictive process optimization. This review provides a comprehensive overview of recent progress in applying machine learning across gel formulation development, printability prediction, and real-time process control. The integration of algorithms such as neural networks, random forests, and support vector machines allows accurate modeling of gel properties, including rheology, elasticity, swelling, and viscoelasticity, from compositional and processing data. Advances in data-driven formulation and closed-loop robotics are moving gel printing from trial and error toward autonomous and efficient material discovery. Despite these advances, challenges remain regarding data sparsity, model robustness, and integration with commercial printing systems. The review results highlight the value of open-source datasets, standardized protocols, and robust validation practices to ensure reproducibility and reliability in both research and clinical environments. Looking ahead, combining multimodal sensing, generative design, and automated experimentation will further accelerate discoveries and enable new possibilities in tissue engineering, biomedical devices, soft robotics, and sustainable materials manufacturing.
Text
gels-11-00582
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Accepted/In Press date: 25 July 2025
Published date: 28 July 2025
Keywords:
gels additive manufacturing, machine learning, material design, process optimization
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Local EPrints ID: 505085
URI: http://eprints.soton.ac.uk/id/eprint/505085
PURE UUID: 523931ed-3073-4f59-be45-813b2f7cd376
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Date deposited: 25 Sep 2025 17:10
Last modified: 26 Sep 2025 02:18
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Contributors
Author:
Zhizhou Zhang
Author:
Yaxin Wang
Author:
Weiguang Wang
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