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An analysis of aggregate crumb rubber mixture packing

An analysis of aggregate crumb rubber mixture packing
An analysis of aggregate crumb rubber mixture packing
Ballasted track has provided a cost-effective support for railway infrastructure. Modern trains generate high loads, increasing ballast degradation. The inclusion of crumb rubber has been proposed as a mitigation measure. Typically, the optimal crumb rubber content suggested in the literature is 10%, sometimes by weight and sometimes by volume. These represent significantly different material contents: 10% by weight is nearly double 10% by volume. This study investigates the packing of 1/3-scale ballast intermixed with two crumb rubber sizes at 10% by weight and by volume of aggregate particles. The analysis considers both a traditional two-phase framework, in which crumb rubber is considered part of the particulate skeleton, and a novel three-phase framework, where crumb rubber is considered as a separate phase from aggregate particles and voids. The two-phase framework showed reduced maximum and minimum void ratios when crumb rubber was mixed with scaled ballast. The three-phase framework, however, indicated increased intergranular void ratios, suggesting that crumb rubber disrupts aggregate packing or an effective crumb rubber content different from the target value. Observations from transparent box tests revealed segregation and stratification of rubber particles within the matrix. The results highlight the need for further study of mixing methods and segregation mechanisms.
ground improvement, mathematical modelling, railway track, waste valorisation
1365-781X
Anjos, Rafael
5aeb9bdb-85c5-4ea8-920a-ab91ce0e87c9
Pinho-Lopes, Margarida
b7e5f7d6-90d8-48cc-b991-0495445fcea4
Powrie, William
600c3f02-00f8-4486-ae4b-b4fc8ec77c3c
Anjos, Rafael
5aeb9bdb-85c5-4ea8-920a-ab91ce0e87c9
Pinho-Lopes, Margarida
b7e5f7d6-90d8-48cc-b991-0495445fcea4
Powrie, William
600c3f02-00f8-4486-ae4b-b4fc8ec77c3c

Anjos, Rafael, Pinho-Lopes, Margarida and Powrie, William (2025) An analysis of aggregate crumb rubber mixture packing. Proceedings of the Institution of Civil Engineers - Ground Improvement. (doi:10.1680/jgrim.25.00094).

Record type: Article

Abstract

Ballasted track has provided a cost-effective support for railway infrastructure. Modern trains generate high loads, increasing ballast degradation. The inclusion of crumb rubber has been proposed as a mitigation measure. Typically, the optimal crumb rubber content suggested in the literature is 10%, sometimes by weight and sometimes by volume. These represent significantly different material contents: 10% by weight is nearly double 10% by volume. This study investigates the packing of 1/3-scale ballast intermixed with two crumb rubber sizes at 10% by weight and by volume of aggregate particles. The analysis considers both a traditional two-phase framework, in which crumb rubber is considered part of the particulate skeleton, and a novel three-phase framework, where crumb rubber is considered as a separate phase from aggregate particles and voids. The two-phase framework showed reduced maximum and minimum void ratios when crumb rubber was mixed with scaled ballast. The three-phase framework, however, indicated increased intergranular void ratios, suggesting that crumb rubber disrupts aggregate packing or an effective crumb rubber content different from the target value. Observations from transparent box tests revealed segregation and stratification of rubber particles within the matrix. The results highlight the need for further study of mixing methods and segregation mechanisms.

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Accepted/In Press date: 17 November 2025
e-pub ahead of print date: 16 December 2025
Keywords: ground improvement, mathematical modelling, railway track, waste valorisation

Identifiers

Local EPrints ID: 510400
URI: http://eprints.soton.ac.uk/id/eprint/510400
ISSN: 1365-781X
PURE UUID: b3c435c4-2194-4ae6-bd58-4e8bf799b4ea
ORCID for Margarida Pinho-Lopes: ORCID iD orcid.org/0000-0003-0808-6307
ORCID for William Powrie: ORCID iD orcid.org/0000-0002-2271-0826

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Date deposited: 30 Mar 2026 16:44
Last modified: 31 Mar 2026 01:46

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Author: Rafael Anjos
Author: William Powrie ORCID iD

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