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Investigation towards isolated epoxy impregnated REBCO windings

Investigation towards isolated epoxy impregnated REBCO windings
Investigation towards isolated epoxy impregnated REBCO windings

This work presents the development and characterisation of an 11-turn REBCO coil. The coil was dry-wound on a G10 former with copper electrodes and ultra-thin 30 micron-thick glass fibre insulation to compensate for the lack of mechanical stability offered by alternative insulations, while still enabling complete vacuum resin impregnation of the coil. Prior to coil fabrication, transport measurements were performed on single-tape and insulated tape-stack samples to evaluate the electrical and thermal performance of the REBCO tape under the influence of self-generated magnetic fields with different current configurations at 77 K. As expected, the self-field significantly affected the parallel configuration. However, a notable and unexpected reduction in critical current was also observed in the antiparallel configuration. Data from short-tape experiments were used to inform simulations of the coil, providing theoretical performance predictions that were later compared with the actual performance of the fabricated coil. The coil itself was designed and wound, and its thermal and electrical behaviour was analysed by experiments conducted at both 77 K and 65 K. The coils electrical performance seemed to match the simulation results reasonably well, lending encouraging support to the insulation/impregnation strategy and an operational reliability upon multiple quenches and thermal cycles. Furthermore, the fully impregnated structure improves coil handleability for future integration into larger machines compared to non-insulated coils with little to no penalty in performance.

2G HTS Conductors, Composite insulation, HTS coils, High temperature superconductors, Pancake Coil, Superconducting tapes, turn-to-turn insulation, 2G HTS conductors, superconducting tapes, pancake coil, composite insulation
1051-8223
Atkins, Owain
7df68160-232b-4887-8de7-cb230031a50f
Khan, Masood Rauf
49066982-30ad-4cdd-9043-e517b833062d
Wang, Zhenzhou
794c41fe-f5da-4da4-8f1c-c7beb06f87eb
Bailey, Wendell
c356b2e3-a783-4b4c-8c7b-521696d3b37c
Yang, Yifeng
4cac858a-e0c0-4174-a839-05ca394fc51f
Atkins, Owain
7df68160-232b-4887-8de7-cb230031a50f
Khan, Masood Rauf
49066982-30ad-4cdd-9043-e517b833062d
Wang, Zhenzhou
794c41fe-f5da-4da4-8f1c-c7beb06f87eb
Bailey, Wendell
c356b2e3-a783-4b4c-8c7b-521696d3b37c
Yang, Yifeng
4cac858a-e0c0-4174-a839-05ca394fc51f

Atkins, Owain, Khan, Masood Rauf, Wang, Zhenzhou, Bailey, Wendell and Yang, Yifeng (2026) Investigation towards isolated epoxy impregnated REBCO windings. IEEE Transactions on Applied Superconductivity, 36 (5), [4606006]. (doi:10.1109/TASC.2026.3668739).

Record type: Article

Abstract

This work presents the development and characterisation of an 11-turn REBCO coil. The coil was dry-wound on a G10 former with copper electrodes and ultra-thin 30 micron-thick glass fibre insulation to compensate for the lack of mechanical stability offered by alternative insulations, while still enabling complete vacuum resin impregnation of the coil. Prior to coil fabrication, transport measurements were performed on single-tape and insulated tape-stack samples to evaluate the electrical and thermal performance of the REBCO tape under the influence of self-generated magnetic fields with different current configurations at 77 K. As expected, the self-field significantly affected the parallel configuration. However, a notable and unexpected reduction in critical current was also observed in the antiparallel configuration. Data from short-tape experiments were used to inform simulations of the coil, providing theoretical performance predictions that were later compared with the actual performance of the fabricated coil. The coil itself was designed and wound, and its thermal and electrical behaviour was analysed by experiments conducted at both 77 K and 65 K. The coils electrical performance seemed to match the simulation results reasonably well, lending encouraging support to the insulation/impregnation strategy and an operational reliability upon multiple quenches and thermal cycles. Furthermore, the fully impregnated structure improves coil handleability for future integration into larger machines compared to non-insulated coils with little to no penalty in performance.

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10.1109-TASC.2026.3668739
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More information

Accepted/In Press date: 23 February 2026
e-pub ahead of print date: 27 February 2026
Published date: August 2026
Keywords: 2G HTS Conductors, Composite insulation, HTS coils, High temperature superconductors, Pancake Coil, Superconducting tapes, turn-to-turn insulation, 2G HTS conductors, superconducting tapes, pancake coil, composite insulation

Identifiers

Local EPrints ID: 511331
URI: http://eprints.soton.ac.uk/id/eprint/511331
ISSN: 1051-8223
PURE UUID: 9f738674-ee32-43fc-b441-64e3ff66231e
ORCID for Yifeng Yang: ORCID iD orcid.org/0000-0002-3874-6735

Catalogue record

Date deposited: 12 May 2026 16:36
Last modified: 13 May 2026 01:34

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Contributors

Author: Owain Atkins
Author: Masood Rauf Khan
Author: Zhenzhou Wang
Author: Wendell Bailey
Author: Yifeng Yang ORCID iD

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