The University of Southampton
University of Southampton Institutional Repository

Flaw and damage assessment in torsionally loaded CFRP cylinders using experimental and numerical methods

Flaw and damage assessment in torsionally loaded CFRP cylinders using experimental and numerical methods
Flaw and damage assessment in torsionally loaded CFRP cylinders using experimental and numerical methods
CFRP structural elements are prone to failure initiating from defects. While defects are expected after damage has occurred, flaws and voids can already be present after manufacturing. To study the criticality of such defects, CFRP cylinders have been manufactured from a lay-up that was designed to predict damage mode and to allow for controlled damage growth under torsional load. FEA simulations of defect-free and flawed cylinder models were performed to first ply/interface failure. X-ray computed tomography revealed that cylinders manufactured with different finishing had a completely different void content and distribution. Simulations of failure, using finite element models, for the two classes of void distribution are corroborated by experimental results for the ultimate load, and damage initiation from manufacturing flaws is confirmed. Digital speckle pattern interferometry was used to identify flaws using thermal and mechanical loading, while infrared thermography and thermoelastic stress analysis were used to identify possible failure initiation sites and monitor the failure process and damage growth, whilst the specimen was loaded in torsion.
A. carbon fibre, B. defects, C. finite element analysis (FEA), D. non-destructive testing
0263-8223
109-121
Hack, Erwin
9ea8da03-8eb0-4ea8-9c72-e103af86a6a0
Fruehmann, Richard K.
0f4fc30f-4e3d-4b34-9001-c93ec23767d7
Roos, René
178ccb72-06f7-47e0-bba9-9b9c4b94508f
Feligiotti, Mara
46593800-5b5e-400c-9bee-cfee6f1d8a67
Schuetz, Philipp
ad48627c-d757-419c-bda1-a44b620bdd25
Tyler, John P.
cf57f8df-bb86-42cf-af92-4ac0e53b1540
Dulieu-Barton, Janice M.
9e35bebb-2185-4d16-a1bc-bb8f20e06632
Hack, Erwin
9ea8da03-8eb0-4ea8-9c72-e103af86a6a0
Fruehmann, Richard K.
0f4fc30f-4e3d-4b34-9001-c93ec23767d7
Roos, René
178ccb72-06f7-47e0-bba9-9b9c4b94508f
Feligiotti, Mara
46593800-5b5e-400c-9bee-cfee6f1d8a67
Schuetz, Philipp
ad48627c-d757-419c-bda1-a44b620bdd25
Tyler, John P.
cf57f8df-bb86-42cf-af92-4ac0e53b1540
Dulieu-Barton, Janice M.
9e35bebb-2185-4d16-a1bc-bb8f20e06632

Hack, Erwin, Fruehmann, Richard K., Roos, René, Feligiotti, Mara, Schuetz, Philipp, Tyler, John P. and Dulieu-Barton, Janice M. (2015) Flaw and damage assessment in torsionally loaded CFRP cylinders using experimental and numerical methods. Composite Structures, 132, 109-121. (doi:10.1016/j.compstruct.2015.05.025).

Record type: Article

Abstract

CFRP structural elements are prone to failure initiating from defects. While defects are expected after damage has occurred, flaws and voids can already be present after manufacturing. To study the criticality of such defects, CFRP cylinders have been manufactured from a lay-up that was designed to predict damage mode and to allow for controlled damage growth under torsional load. FEA simulations of defect-free and flawed cylinder models were performed to first ply/interface failure. X-ray computed tomography revealed that cylinders manufactured with different finishing had a completely different void content and distribution. Simulations of failure, using finite element models, for the two classes of void distribution are corroborated by experimental results for the ultimate load, and damage initiation from manufacturing flaws is confirmed. Digital speckle pattern interferometry was used to identify flaws using thermal and mechanical loading, while infrared thermography and thermoelastic stress analysis were used to identify possible failure initiation sites and monitor the failure process and damage growth, whilst the specimen was loaded in torsion.

Text
Hack_Flaw.pdf - Accepted Manuscript
Download (2MB)
Text
CompStruct_submission_2015-04-17.pdf - Author's Original
Download (2MB)

More information

e-pub ahead of print date: 14 May 2015
Published date: 15 November 2015
Keywords: A. carbon fibre, B. defects, C. finite element analysis (FEA), D. non-destructive testing
Organisations: Engineering Mats & Surface Engineerg Gp

Identifiers

Local EPrints ID: 377194
URI: http://eprints.soton.ac.uk/id/eprint/377194
ISSN: 0263-8223
PURE UUID: df74b0fb-a966-417e-b792-87334c625a75

Catalogue record

Date deposited: 27 May 2015 11:33
Last modified: 15 Mar 2024 05:16

Export record

Altmetrics

Contributors

Author: Erwin Hack
Author: Richard K. Fruehmann
Author: René Roos
Author: Mara Feligiotti
Author: Philipp Schuetz
Author: John P. Tyler

Download statistics

Downloads from ePrints over the past year. Other digital versions may also be available to download e.g. from the publisher's website.

View more statistics

Atom RSS 1.0 RSS 2.0

Contact ePrints Soton: eprints@soton.ac.uk

ePrints Soton supports OAI 2.0 with a base URL of http://eprints.soton.ac.uk/cgi/oai2

This repository has been built using EPrints software, developed at the University of Southampton, but available to everyone to use.

We use cookies to ensure that we give you the best experience on our website. If you continue without changing your settings, we will assume that you are happy to receive cookies on the University of Southampton website.

×